Analisa Tegangan pada Desain Empat Mata Potong untuk Mesin Pencacah Plastik Menggunakan Metode Elemen Hingga
Abstract
Excessive use of plastic materials eventually causes problems related to the accumulation of plastic waste. One way to deal with plastic waste is to crush it into smaller pieces using a plastic chopper machine. The purpose of this research is to redesign the cutting blade of the crushing machine by varying the thickness of the cutting blade, the number of cutting blades of the crushing machine, and varying the cutting tooth material to get maximum stress and displacement [1-3]. From previous research it was shown that stress and deformation occurred at the number of 2 and three cutting chisel blades [1-2] and the tilt position of 4 cutting chisel blades [3]. In this research uses simulation the finite element method by a solid work design application. The thicknesses variations are 5 mm, 7 mm, and 10 mm and the number of cutting blades amounting four. The number of cutting blades used is four because of the simple design and able to carry out more cutting processes. The materials used are AISI 1045, HSS 18%, and JIS SKD 11. From the results is the recommended material thickness is 10 mm because it is able to accept less stress than 5 mm and 7 mm. The results in terms of the mechanical strength of the simulation state that all are safe to use. If it is based on mechanical strength, the recommended material is AISI 1045 coMPared to 18% HSS STEEL and JIS SKD 11. However, from economic factors, 18% HSS is a recommendation to be chosen as a cutting tooth material.
References
M. F. Nasr, and K. A. Yehia, 2019, Stress Analysis of a Shredder Blade for Cutting Waste Plastics, Journal of International Society for Science and Engineering Vol. 1, No. 1, 09-12.
S. Ravi, 2018, “Utilization of Upgraded Shredder Blade and Recycling the Waste Plastic and Rubber Tire”, in Proceedings of the International Conference on Industrial Engineering and Operations Management Paris, France.
Pratik Dattatraya Raut, Siddharth Manoj Bhalgat, 2020, Cutter blade design for Shredder Machine, International Journal of Scientific and Research Publications, Vol. 10, Issue 6, p. 1022-1027.
Karuniastuti, Nurhenu, 2013, Bahaya Plastik Terhadap Kesehatan Dan Lingkungan. Forum Teknologi, Vol.. 3, No. 1. Hal: 6-14.
D.R.B Syaka, A. Kholil, A. Aminingsih, A. Siswaldi and I. Gunandi, 2016, “Disain dan Analisis Mesin Pencacah Gelas Plastik dengan Penggerak Manual”, Jurnal Konversi Energi dan Manufaktur, Edisi III, pp. 117-12.
H. Upingo, Y. Djamalu and S. Botutihe, 2016, “Optimalisasi Mesin Pencacah Plastik Otomatis”, Jurnal Teknologi Pertanian Gorontalo, Volume 1, Nomor 2, pp. 122-139.
Nur, Ichlas et al. 2014. Pengembangan Mesin Pencacah Sampah/Limbah Plastik dengan Sistem Crusher dan Silinder Pemotong Tipe Reel. Seminar Nasional Sains dan Teknologi. ISSN: 2407-1846. Hal: 1-8.
Almukti, L. Habib dan Aladin Eko Purkuncoro. 2018. Perancangan Konstruksi Mesin Pencacah Limbah Plastik. Spark: Jurnal Mahasiswa Teknik Mesin Itn Malang. Vol. 01, No. 01, pp. 18-22.
Adhiarto, Riky, 2019, Studi Rancang Bangun Mesin Plastik Waste Shredder dengan Kapasitas 15 Kg/Hari dengan Aplikasi Metode VDI 2222. Jurnal Ilmiah Berkala. Vol. 13. No. 1. pp.1-13.
Adam Kamil, Hendra, Sidik Susilo, Erny Listijorini, Hernadewita, 2022, Test Performance of Plastic Waste Shredder Machine and Analyze the Quality of the Shredded Plastic Product Using the Taguchi Method, Jurnal Sistem Mekanik dan Termal. Vol. 6 No. 2. 77-83.
F. Burlian, I. Yani, Ivfransyah and J. Aries, 2019, ”Rancang Bangun Alat Penghancur Sampah Botol Plastik Kapasitas ±33 Kg/Jam”, Teknoka, Vol. 4, pp. M17-M23.
N.D. Anggraeni and A.E. Latief, 2018, “Rancang Bangun Mesin Pencacah Plastik Tipe Gunting”, Jurnal Rekayasa Hijau, Vol. 2, No.2, pp. 185-190.
Asroni, Mochtar, 2018, Pengaruh Model Pisau Pada Mesin Sampah Botol Plastik. Jurnal Aplikasi dan Inovasi Ipteks “Solidaritas”. Vol. 1. No. 1. pp. 29-33.
Hamarung, Mukhlis A, Jasman, Pengaruh Kemiringan dan Jumlah Pisau Pencacah terhadap Kinerja Mesin Pencacah Rumput untuk Kompos. Jurnal Engine: Energi, Manufaktur, dan Material, 2019, 3.2: pp.53-59.
Kholil, Ahmad, 2018, Hubungan Diameter Mata Pisau dan Ring terhadap Hasil Cacahan Mesin Pencacah Gelas Plastik 220 mL dengan Metode VDI 2221. Jurnal Konversi Energi dan Manufaktur UNJ. p-ISSN : 2339-2029.
A. E. Latief, N.D. Anggraeni dan Hermawan, 2016 Perancangan Poros dan Mata Pisau Mesin Pencacah Plastik. Proceeding Seminar Nasional Tahunan Teknik Mesin XV (SNTTM XV). pp. 1095-1100.
N. D. Anggraeni and A. E. Latief, 2017, "Modifikasi Mata Pisau Mesin Pencacah Plastik Tipe Polyethylene," in Seminar Nasional Rekayasa dan Aplikasi Teknik Mesin di Industri, Bandung.
Hendra, A. Indriani, Hernadewita, A. Mardian, N. Kholik, Rispandi, Y. Suhartini, 2021, Analisis Tegangan Pada Struktur Mesin Pencacah Plastik Menggunakan Metode Elemen Hingga (MEH) Dan Uji Kerja Mesin Pencacah Plastik, Jurnal Sistem Mekanik dan Termal. Vol. 5 No. 1. pp. 9-16.
A. Indriani, Hendra, Y. Suhartini, Aswata, Rispandi, Hernadewita and A. Tanjung, 2020, “Stress Analysis On The Frame Holder Of Generator Translation Motion On Horizontal Direction For Sea Wave Power Plant Using Finite Element Method (FEM)”, International Conference on Advanced Mechanical and Industrial engineering, Cilegon, IOP ConSeries: Materials Science and Engineering 909-012033, 2020, doi:10.1088/1757- 899X/909/1/012033.
Y. Suhartini, A. Indriani, Hendra, Rispandi and Hernadewita, 2021, “Finite Element Method For Stress Analysis In The Frame Holder Of Generator Translation And Rotation Motion On Vertical Direction Mechanism For Sea Wave Power Plant”, iCOMERA, Malang, IOP Conf. Series: Materials Science and Engineering 1034-012008, doi:10.1088/1757-899X/1034/1/012008.
Hendra, Syukriah, M. Silalahi and Hernadewita, Hermiyetti, 2019, “Finite Element Method Analysis for Manufacturing Design Drum Dryer of Rotary Dryer Machine”, ICIME, Medan, IOP Conference Series: Materials Science and Engineering 505 Issue: 1.